Centrifuge
July 3, 2021Agitator/Stirrer
July 3, 2021
Automatic Ointment Manufacturing Plant – Cream, Tooth Paste, Gel Manufacturing Plant Manufacturer, Supplier in UAE & Middle East
Sturdy designs automatic ointment manufacturing plant helps in the easy semi-solid cream paste-gel processing in the pharma, food, toothpaste, pigment paste, and other areas.
Description
Automatic Ointment Manufacturing Plant – Cream, Tooth Paste, Gel Manufacturing Plant
OINTMENT MANUFACTURING PLANT APPLICATION & PROCESS
We design, manufacture and supply the complete customized automated (Sterile/Non-Sterile) Ointment/Cream Plant as per the latest cGMP norms with the required Qualification Documents as per the requirements.
Oil Phase Jacketed & Agitated Vessels, Water Phase Jacketed & Agitated Vessels, Manufacturing Vessels with special high viscosity, intimate mixing agitator and in-built or external Micro-Homogenizer having Auto Lifting top lid device & Heating cooling facility, Mixing under vacuum condition and Storage Vessels with or without Agitators.
Semi solid manufacturing Plants are ideal tools for the pharmaceutical & cosmetic industries for the production of Ointment, Cream, Lotion, Gel, Tooth Paste & emulsions & homogenization.
Fully automatic Ointment, Cream, Tooth Paste , Gel manufacturing plant consisting of
- Pre determined water phase vessel.
- Pre determined oil, wax, petroleum jelly phase vessel.
- Vacuum Homogenizer Mixer vessel.
- Vacuum Pump
- Storage vessel
- Interconnecting pipeline.
- Transfer Pumps (Bump Pump, Lobe Pump & Metering pumps)
- Integrated automatic control panel.
- Working Platform
DESIGN FEATURES OF CREAM, TOOTHPASTE, GEL MANUFACTURING PLANT
- Design compliance with cGMP for ointment manufacturing machine.
- Integrated Cleaning in Place-CIP.
- Sterilizing In Place-SIP as an Option.
- Batch Size
- Available model 50 Liter to 5000 Liter working Capacity.
- Materials
- Product Contact AISI 316L.
- Food Grade silicon rubber for seal.
- Water Phase Vessel
- Jacket for heating & cooling.
- Heating Jacket Pressure (4 bar).
- Heating by steam or hot water circulation.
- Propeller stirring with top mounting.
- Temperature controller & safety pressure Valve.
- Bottom discharge with valve.
- Manufacturing Vacuumize Homogenizer Vessel.
- Jacket for heating & cooling.
- Vacuumize process.
- Vessel Inside Pressure (-1 / 2 Bar)
- Heating Jacket Pressure (-1 / 6 bar)
- Heating by steam or hot water circulation.
- Agitator mixer with self pressure Teflon scrapper.
- Scrapper cleanly working on both side.
- High speed Homogenizer with toothed Rotor – stator type.
- RPM sleeplessly with variable speed drive for agitator & Homogenizer.
- High shear & pressurization of the homogenizer.
- Thus homogenization of high viscosities up to 400.000 mPas.
- Homogenizer mounted on lower position in the centre of vessel.
- Top lid with motorized top lid for lifting & lowering.
- Safety Interlock process with limit switch.
- Connection for Vacuum, Charging, Eye glass window, Light glass, CIP,SIP, Pressure gauge & safety valve.
- Temperature controller & safety pressure Valve.
- Bottom discharge with valve.
- Vacuum System
- Water Ring Vacuum Pump.
- Vacuum gauge & Vacuum relief valve.
- Storage Vessel (gel manufacturing plant)
- Skid type storage vessel.
- Bottom cone is Jacket for heating.
- Inter Connecting Pipe
- Inter connecting Pipe line of all vessel for transfer Water, Wax & products.
- Recirculation in manufacturing vessels.
- Vacuum connecting pipe.
- Working Platform of toothpaste manufacturing plant
- Rigid structure with anti slipping embossed plat.
- Made from AISI 304.
- Controls & Visualization of cream manufacturing plant
- Electric Controls with digital display.
- Optional PLC Controls with HMI Touch screen.
- RPM and Process time entries.
- Temperature controls- Heat/cool.
- Vacuum start- Stop.
- Integrated Data Recording for batch.
- Safety Features of ointment manufacturing plant
- Emergency stop button
- Safety vacuum relief valve & Indicator Gauge.
- Safety Pressure Valve.
- Limit switch at top lid
We offer
- Transfer of products from storage vessel to filling line
- Load Cells for Manufacturing Vessel for weight automations
- Vacuum Transfer Systems for Oil & Water Phase
- PLC based Automation system suitable for SCADA connectivity
- Dedicated Skid, CIP & Sanitization System
- Inter-connecting aseptic piping and valves system
- SS Operating Platform
- SS Control Panel
- Flame-proof System on request
- “CE” marked Equipments are offered with Third Party Inspection & All Electrical Control with ERTL Approval & Test
APPLICATIONS
- Lotion and Cream Manufacturing Plant
- Delicacies Manufacturing Plant
- Hair Cosmetics Manufacturing Plant
- Skin Cosmetics Manufacturing Plant
- Gels Manufacturing Plant
- Emulsions Manufacturing Plant
- Lotions Manufacturing Plant
- Tooth Paste Manufacturing Plant
- Jams Manufacturing Plant
- Dressings Manufacturing Plant
We Supply (Export) Automatic Ointment Manufacturing Plant – Cream, Tooth Paste, Gel Manufacturing Plant in Following Locations:
Saudi Arabia, Bahrain, Cyprus, Egypt, Iran, Iraq, Israel, Jordan, Kuwait, Lebanon, Oman, Palestine, Qatar, Syria, Turkey, United Arab Emirates, Yemen.